So says Forbes in ranking Huntsville, AL (where I live and work) #9 on their list of World’s Smartest Cities:
Huntsville, Ala., has long had a “smart” core to its economy–a legacy of its critical role in the NASA ballistic missile program. Today the area’s traditional emphasis on aerospace has been joined by bold moves into such fields as biotechnology. Kiplinger recently ranked the area’s economy No. 1 in the nation.
-again. No, I can’t go into it publicly. But most supply chain professionals will understand when I say it has to do with achieving the balance between what management says they want and what they say they need.
Yeah, that.
Times like this, I can appreciate the intellectual challenge of my work. About 3000 unique parts on a BOM 5 levels deep on 58 assemblies and a dozen end-items, with a ton of commonality at the component AND subassembly level, with non-linear independent demands, with on-hand quantities located in 20 subinventory locations in about 300,000 sq ft.
Oh yeah, all the work is done inside lead time.
Just proved the wisdom of data tracking and trend analysis again.
Variation isn’t something that can be avoided, however, but as a professional I need to be diligent about controlling those factors under my control… Primarily, I use pivot tables in MSExcel in this process. I track demands over time, supply exceptions over time, excess/obsolete over time… well, you notice “over time” is the critical factor.
Ghandi once remarked that there are two kinds of people: Those that do the work and those that worry about getting the credit, and he advised that one should try to be in the first group. A noble sentiment, but in the real world I find such a person does not exist. I include myself in this analysis.
For each of us, there is a lifetime work-credit graph similar to a supply-demand market equilibrium graph in economics; ideally, we want to be working at equilibrium with the credit we receive. But, there are times where we work harder than we get credit for, and times where we get credit we don’t necessarily deserve. Human nature being what it is, we often put our efforts into those things that will maximize the credit we receive, regardless of the actual amount of work (or value!) we bring to our jobs.
Additionally, I’ve often complained that there is a reason that people who are good crisis managers got that way. In my experience, they experience an abnormally high number of crises, and then are congratulated for solving their own problems. I don’t appreciate these people the way others might. I believe a professional works to minimize their problems and variability, and understands their issues without needing to “go get their arms around it”.
So, I spend time every week developing tools at work that I hope will increase the value I bring to my job. It is an iterative process, always looking for that perfect tool that gives me perfect visibility. I’ll never find perfection, but the search gets me closer with every iteration.
I use most of these tools to analyze MY own performance and those things under MY control. I work in an extremely complex, dynamic environment, but the optimal work model in my industry is to minimize variation and maximize repeatability. As a Master Scheduler, I control much of the front-end of the manufacturing process – any variation on my part bullwhips through the organization. Variation isn’t something that can be avoided, however, but as a professional I need to be diligent about controlling those factors under my control.
Primarily, I use pivot tables in MSExcel in this process. I track demands over time, supply exceptions over time, excess/obsolete over time… well, you notice “over time” is the critical factor. After each MRP run (we run weekly), I export all of my data and review several critical factors: has my backlog changed, is my planned order report correct, has my excess/obsolete moved unexpectedly in either direction, and has the exception report changed positively or negatively. There are many other items I track, but I start with these and use them to uncover issues and troubleshoot them prior to someone else asking me that dreaded question, “What happened?”
I paste the data into spreadsheets and add a column for the date, then run a pivot table with the date across the top and the data being measured in the vertical column(s). Now I have a neat, easily-built, easily-understood trend analysis showing how the data changes over time. From here, I look for exceptions, troubleshoot, pareto, and start working to resolve as quickly as possible.
At this point, I am out in front of the rest of organization. No one is coming to me with a problem, asking how it occurred, and wanting to know how it will be fixed. The problem didn’t cascade or mushroom through the rest of the organization; most people never know the problem exists unless they’re involved in the resolution or I choose to tell them. The discipline with which I maintain and work this data provides me the opportunity to show my work in it’s best light. Ghandi was half right; There are two kinds of people, but I try to be in both groups.
There is an old joke that goes something like this:
Two guys were hiking in the woods when they startled a bear. They took off running, and one guy said to the other “We’re never going to outrun this bear”.
The second said, “I don’t have to outrun the bear, I just have to outrun you.”
For years, people in my post-baby-boom generation have been told that the secret to success and happiness is work-life balance. They rank their priorities and consistently (and rightly) place family above work, then interpret “balance” and “priorities” to mean they should be spending as much TIME with their family as they do at work. They make it a point to be at every soccer practice, PTA meeting, and handle their share of the pick-up duties. I myself believed this for many years, right up until I was laid off several years ago.
This is when I learned an important lesson: Placing your family ahead of work in order of importance doesn’t necessarily mean you devote the same amount of TIME and ENERGY to being WITH your family; it means you place your family’s welfare and well-being ahead of work. Believe it or not, your family doesn’t ALWAYS need you around. But, they do need you to provide a home and food and health care and the other necessities of life. And then they need your time. It is work, your job, that provides these things.
Like it or not, there are going to be people that are as good or better than you. There can only be one #1, and if you want to be that star performer, the one that is still around when the layoffs are done, you will have to work harder. Don’t give me that tired old mantra “Work smarter, not harder”. Today it is “Work smarter AND harder“.
There are going to be great periods at work where everything runs smoothly and you’re out of work on time and you’re able to coach the t-ball team. But there are also going to be periods where the challenges are huge, and the winners at work will be the ones that step up and do what is necessary to overcome the challenges. These periods don’t last forever, although sometimes it can feel like they will. So, explain to your family that for the next few months you’re going to miss dinner twice a week, then stick around and take care of that last meeting at 6 pm.
In my current position, I recently transitioned what I do to another plant in my company located in Asia. At the time, I was working my way out of a job but I embraced this and I worked the long hours and made the tough decisions. Late-night conference calls and 4 a.m. email checks, with a ton of complex, difficult work in-between were the norm for several months. Now, I’ve been entrusted with several programs that have been deemed critical to the future of our business unit in Huntsville, all because I made the choice to work harder and smarter. This is paying off by providing the security my family needs right now, and the opportunity to improve our financial situation despite the worst economic times in our lives.
Lest you think this is a self-congratulating post, allow me to point out that my counterparts in Asia that now work my old program are 12 timezones ahead of me. When I arrive at 7 a.m., I have a full inbox of complex communications, and these continue to come well into my morning. When I leave between 6 p.m. and 8 p.m., I’ve already received the first of the emails for the following day. Remember this the next time you wonder why manufacturers build everything they can overseas.
When my first child was born in 1999, my wife and I made the decision that she would stay home from work, at least for a while. My wife worked for a major bank of America (ahem), working in human resources. When the layoff notices associated with a merger came out, she volunteered to go on the list. With almost 15 years service, her severance package was really nice. At the same time, she had a network of consultants that hired her to do a couple projects that kept a nice side income running.
But life being what it is, the side jobs petered out and the lion’s share of our income soon came from my job. In the intervening years, a second child was born and my wife has decided to work a variety of work-from-home jobs for a little extra money. We’ve also experienced a nice run in my career that was followed by a dramatic layoff and career-renassaince (you can’t keep a good man down!).
So, we’ve EXPERIENCED life on a single-income and I thought you might be interested to hear a few thoughts aboout it if you’re considering the same:
Pro: My wife is always there for anything the kids need.
Con: There is no money for extras, most of the time.
Pro: I never have to take time off for things like taking the car to the mechanic or meeting the cable guy.
Con: There is no money for extras, most of the time.
Pro: When my daughters are sick, they stay home and go the doctor rather than go to school and day care where they will infect everyone else because there was no adult in the house ablt to take time off from work.
Con: There is no money for extras, most of the time.
Pro: My kids are able to participate in any and all after-school activities that we can afford.
Con: There is no money for extras, most of the time.
Pro: I have had the opportunity to explore a variety of ways to earn a side income and enriched my life in more ways than just monetary.
Con: There is no money for extras, most of the time.
Pro: I’m the guy that people at work can count on to stay late and do the work that needs to be done because someone I love is taking care of other people I love, freeing me to do what I need to do to get ahead.
Con: There is NO MONEY for extras, MOST OF THE TIME!
The tradeoffs are different for every family. What is right for mine may not be right for yours. But, as hard as it is (and it is HARD!), I sleep well at night knowing that my wife and I prioritized our children over money and material items.
Don’t worry, this isn’t one of those “I’m such a bad blogger, I promise to write more” posts. I’m just trying to work through some motivation/writer’s block issues and figured, yeah, writing about it might help.
The past 4 or 5 years I’d wager I’ve written on a couple dozen blogs, several hundred thousand words on topics as varied as how to cook a fried egg to understanding explicit and implicit pot odds in limit poker. Don’t worry, I’m a terrible poker player; perhaps one day we can play so you can see just how bad. Ahem.
I’ve written love letters to my children. I’ve written modestly funny posts about Corbin Bleu’s hair, and I’ve written about my frustrations with the Catholic Church (Oh yeah, I used to be an alter boy, and the answer is “No”). I’ve written things for which people I care about applauded me, and things that embarrassed me so much I destroyed them. That last part is inevitable when you mostly write but are too lazy to edit.
I enjoy writing, and express myself better in print than in person. Sometimes, I get too wordy and I remind myself that the secret to good writing is this:
“Eliminate unnecessary words”
I think the world would be infinitely better if people took this approach to their verbal interactions. But, what do I know? I’m an INTJ. We aren’t known for our social skills.
I do know real-life is making huge demands right now. Like most people, nothing at work is guaranteed and I’ve been given an opportunity to succeed greatly or flame out brilliantly. It seems as though every waking moment is consumed with thoughts of the job. But, at this middle-aged, mid-career stage of life I know these things are cyclical.
Soon, things will break one way or the other and I’ll have the time to exercise the right side of my brain… or is it the left side? I can never keep ‘em straight. Anyway, for work, I stay buried in spreadsheets; for fun, word processors.
I don’t know that I’ve resolved my issues, but I do feel better confirming for myself that time will fix this. I don’t need to push.
I started the new job in Huntsville a week ago and I have to say I’m impressed by the sophistication of the training materials.
However, it made me think about what is more important – the person or the tool. I wrote down my profound revelation:
I can give a Master Carpenter a hammer and he will frame a house in a week. But if I give nail guns to 100 monkeys, all I will get at the end of the week is 99 dead monkeys.
I know – deep. Learn it. Live it. Love it.
And be cool, give me attribution.
